Steps to Install Lithium Golf Cart Batteries on a 36V or 48V Golf Cart

Upgrading a golf cart to lithium batteries increases power, range, and charging speed. The main steps are simple: remove the old lead-acid batteries, clean the tray, install the lithium batteries, connect wiring according to 36V or 48V configuration, install a lithium charger, and test the system. Lithium packs from Redway Battery make installation easier with drop-in, plug-and-play compatibility.

What preparations are necessary before installing lithium golf cart batteries?

Start by turning off the golf cart, removing the key, and setting the tow/run switch to TOW. Wear gloves and eye protection. Confirm the voltage your cart needs (36V or 48V) and ensure the lithium battery pack—such as those from Redway Battery—matches that requirement. Gather basic tools including wrenches, screwdrivers, and a multimeter.

Tools Needed

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Tool Purpose
Wrenches / sockets Loosen and tighten battery terminals
Screwdrivers Remove covers and fasteners
Multimeter Verify voltage and polarity

How do you remove the old lead-acid batteries safely?

Disconnect the negative cable first to avoid accidental short circuits. Then remove the positive cable. Lift the batteries out carefully—they are heavy and may contain residual acid. Lead-acid batteries must be taken to a recycling center and never disposed of in household waste.

Where should lithium batteries be positioned inside the golf cart?

Place the lithium battery or batteries in the existing tray. Many Redway Battery packs are designed as drop-in replacements, making positioning simple. Secure the pack using mounting straps or brackets to prevent shifting while driving.

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How do you wire a lithium battery pack for 36V or 48V?

Connect the batteries according to the cart’s required voltage. Tight and correct connections ensure stable power delivery.

Voltage wiring options

Cart Voltage Battery Setup Connection Method
36V 3 × 12V batteries Series: positive → negative between units
48V 4 × 12V batteries or 1 dedicated 48V pack Series or single pack

After series wiring, connect the main positive cable to the first battery’s positive terminal and the main negative cable to the last battery’s negative terminal.

What additional components may need installation?

Install a lithium-compatible charger. Lead-acid chargers do not charge lithium properly and may damage the Battery Management System. If your golf cart uses 12V accessories, install a voltage reducer to avoid overvoltage damage. Many Redway Battery kits include the required components for easy installation.

When should you perform the first charge and system test?

Before driving, give the lithium battery a full charge. This optimizes battery balancing and activates the BMS. After charging, perform a short drive. Check acceleration power and monitor the display. Re-tighten connections after the test run.

Why are lithium batteries easier to maintain than lead-acid?

Lithium batteries do not require watering, equalization charging, or corrosion cleaning. Simply inspect connections periodically. If storing the golf cart for more than 30 days, store lithium batteries at around 50–70% charge.

Redway Expert Views

“Lithium upgrades are more than a battery swap—they redefine power delivery. Customers switching to Redway Battery packs consistently report faster acceleration, lighter weight, and dramatically shorter charging times. Our BMS protects the pack from over-charging, over-discharging, and temperature abuse, making the upgrade both safer and longer-lasting.”
— Redway Battery Engineering Team

Who benefits the most from using Redway Battery lithium packs?

Golf cart owners seeking longer range, reduced maintenance, and consistent hill-climbing power. Redway Battery offers drop-in LiFePO4 packs with OEM customization, making installation simple for DIY users and fleet operators.

Conclusion

Upgrading to lithium transforms the driving experience—more power, faster charging, longer lifespan, and no messy maintenance. By selecting a quality lithium pack from Redway Battery and following proper installation steps, your golf cart becomes more efficient, lighter, and far more enjoyable to use. Ensure correct wiring, use a lithium charger, and perform a test run to confirm top performance.

FAQs

1. Can I use my old lead-acid charger with lithium batteries?
No. Always use a lithium-specific charger to protect the battery.

2. How long do lithium batteries last in a golf cart?
Typically 8–12 years depending on usage and charging habits.

3. Are lithium golf cart batteries safe?
Yes. LiFePO4 packs from Redway Battery include a BMS that protects against overheating, over-charging, and short circuits.

4. Will lithium make my golf cart faster?
Lithium batteries reduce weight and improve voltage stability, often resulting in better acceleration and torque.

5. Does lithium require any maintenance?
No watering, no corrosion cleaning—just periodic visual inspections.

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Shenzhen Redway Power, Inc

Tel: +86 189 7608 1534
Tel: +86 (755) 2801 0506
E-mail: contact@redwaybattery.com
Website: www.redway-tech.com
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