Description
The Redway 48V 460Ah 450Ah 430Ah Forklift Lithium Battery is a robust energy solution designed to meet the rigorous demands of electric forklifts in various industrial settings. Utilizing advanced LiFePO4 technology, this 48V lithium battery ensures high performance and reliability, making it ideal for heavy-duty applications.
Available in 460Ah, 450Ah, and 430Ah capacities, this high-capacity forklift battery provides consistent power output, allowing your equipment to operate efficiently throughout long shifts. Its lightweight design enhances maneuverability while reducing operational costs. The battery supports rapid charging, significantly minimizing downtime and enabling quick recharges during breaks.
Key features include:
- Advanced Battery Management System (BMS) for safety and longevity
- Long cycle life exceeding 6000 cycles
- Built-in protection against overheating, overcharging, and short circuits
- Lightweight design for improved handling and efficiency
- Rapid charging capabilities to reduce downtime
Whether you need a reliable power source for routine tasks or intensive operations, the Redway 48V series is your ideal choice for maximizing productivity and efficiency in material handling.
Know More
Why Choose a 48V 460Ah 450Ah 430Ah Forklift Lithium Battery for Material Handling?
A 48V 460Ah, 450Ah, or 430Ah forklift lithium battery delivers superior energy density, rapid charging, and long cycle life for electric forklifts. Factories like Redway Battery offer advanced LiFePO4 solutions with robust BMS, IP67 protection, and OEM customization, ensuring reliable performance, safety, and efficiency for demanding warehouse and industrial operations.
What are the key features and specifications of a 48V 460Ah 450Ah 430Ah forklift lithium battery?
These batteries typically provide a nominal voltage of 51.2V, capacities from 430Ah to 460Ah, and energy storage up to 23.5kWh. They feature IP67-rated enclosures, cycle life of 4,000–6,000+ cycles, and support rapid charging. Integrated BMS ensures safety, while lightweight construction improves forklift maneuverability and efficiency.
Chart: Key Specifications of 48V 460Ah 450Ah 430Ah Forklift Lithium Battery
| Specification |
Typical Value |
| Nominal Voltage |
51.2V |
| Capacity |
430–460Ah |
| Energy Output |
22–23.5kWh |
| Cycle Life |
4,000–6,000+ cycles |
| Weight |
158–266 kg |
| IP Rating |
IP67 |
| Max Discharge |
200–400A |
| Warranty |
5–8 years |
How does a lithium forklift battery improve performance compared to lead-acid?
Lithium forklift batteries provide longer runtime, faster charging (1–2 hours), and higher usable capacity (90%+). They are maintenance-free, lighter, and deliver consistent voltage throughout discharge, resulting in greater productivity and lower total cost of ownership compared to traditional lead-acid batteries.
Chart: Lithium vs Lead-Acid Forklift Battery Comparison
| Feature |
Lithium (48V 460Ah) |
Lead-Acid (48V 460Ah) |
| Cycle Life |
4,000–6,000+ |
1,000–1,500 |
| Charging Time |
1–2 hours |
8–10 hours |
| Usable Capacity |
90%+ |
50–60% |
| Maintenance |
None |
Regular (watering) |
| Weight |
158–266 kg |
350–500 kg |
What role does the Battery Management System (BMS) play in forklift lithium batteries?
The BMS acts as the battery’s intelligent core, monitoring voltage, current, and temperature in real time. It protects against overcharge, over-discharge, short circuit, and overheating. Advanced BMS features in Redway Battery products include real-time diagnostics, cell balancing, and remote monitoring, ensuring optimal safety and extended battery life.
Which forklift brands and models are compatible with 48V 460Ah 450Ah 430Ah lithium batteries?
These batteries are designed for compatibility with leading forklift brands such as Toyota, Hyster, Jungheinrich, and Crown. Customization for case size, connectors, and mounting ensures seamless integration into a wide range of electric forklifts and material handling equipment.
How do OEM/ODM factories like Redway Battery customize forklift lithium batteries?
Redway Battery offers extensive OEM/ODM customization, including voltage, capacity, case dimensions, communication protocols (CAN, RS485), Bluetooth monitoring, LCD displays, and branding. This flexibility allows businesses to tailor batteries for unique operational, environmental, and branding needs.
What are the environmental and sustainability benefits of lithium forklift batteries?
LiFePO4 batteries are free from toxic lead and acid, fully recyclable, and designed for long service life, reducing landfill waste. Their high efficiency lowers energy consumption and emissions. Factories like Redway Battery follow RoHS and ISO 14001 standards, supporting sustainable industrial practices.
What certifications and safety standards do these batteries meet?
Top manufacturers like Redway Battery certify their batteries to UL 2580, IEC 62619, UN38.3, and ISO 9001. These standards guarantee fire resistance, impact protection, and safe transport, meeting industrial and regulatory requirements worldwide.
How does the total cost of ownership compare to traditional batteries?
While lithium batteries have a higher upfront cost, their long lifespan, reduced maintenance, and high efficiency yield lower total ownership costs. Fewer replacements and less downtime translate to significant savings for fleet operators over the battery’s 5–10 year service life.
What maintenance is required for a 48V 460Ah 450Ah 430Ah lithium forklift battery?
Maintenance is minimal: keep terminals clean, avoid deep discharge, and store at moderate charge if unused. The BMS and optional remote monitoring simplify diagnostics, while the sealed design eliminates watering and equalization. Routine checks ensure peak performance and longevity.
Where can you purchase or order custom 48V 460Ah 450Ah 430Ah forklift lithium batteries?
Redway Battery is a leading supplier, offering factory-direct sales, global shipping, and full OEM/ODM customization for 48V 460Ah, 450Ah, and 430Ah forklift lithium batteries. Orders can be tailored for branding, performance, and application, with technical support and fast delivery.
Redway Battery Expert Views
“Redway Battery’s 48V 460Ah and 450Ah forklift lithium batteries are engineered for maximum safety, performance, and efficiency. Our advanced BMS, robust construction, and flexible customization ensure that every battery delivers reliable power for the world’s most demanding material handling operations.”
– Redway Battery Senior Engineer
Conclusion
A 48V 460Ah, 450Ah, or 430Ah forklift lithium battery from a factory like Redway Battery delivers superior power, rapid charging, and unmatched safety for industrial fleets. With advanced BMS, OEM/ODM customization, and a long service life, these batteries are the smart choice for efficient, sustainable material handling.
FAQs
How long does a 48V 460Ah lithium forklift battery last per charge?
Typically, it powers a forklift for an entire shift (8–12 hours), depending on load and usage.
Can I retrofit my existing forklift with a lithium battery?
Yes, most electric forklifts can be upgraded. Redway Battery provides custom solutions for seamless integration.
What warranty does Redway Battery offer?
A standard 5–8 year warranty is included for 48V 460Ah, 450Ah, and 430Ah lithium forklift batteries.
Are these batteries safe in extreme temperatures?
Yes, they operate efficiently from -20°C to 60°C, with BMS protection against thermal extremes.
How do I monitor battery health?
Advanced BMS with optional Bluetooth, CAN, or RS485 enables real-time monitoring and diagnostics.
