Cable, Fuse & Breaker Sizing

Current, voltage drop and protection for the DC side.

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Current, voltage drop and protection for the DC side.

Cable sizing for current and voltage drop

Size for the surge current and check the voltage drop over the actual run — the two criteria often disagree.

Fuses, breakers and protection

Fuse at the battery terminal, closest to the source of energy.

Questions

Short answers to the ones that come up most.

What size cable do I need?

Big enough that the voltage drop over the run stays under about 3%.

Where does the fuse go?

At the battery terminal, within 30cm of the positive post.

Do I need a disconnect switch?

Yes for anything above 24V — it makes service work safe.

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