Description
The Redway 48V 450Ah 460Ah Forklift Lithium Battery is a premium energy solution designed to enhance the performance of electric forklifts in demanding environments. Utilizing advanced LiFePO4 technology, this 48V lithium battery delivers exceptional reliability and efficiency, making it perfect for heavy-duty applications.
With options of 450Ah, 460Ah, and 400Ah, this high-capacity forklift battery provides consistent power output, allowing your equipment to operate smoothly throughout long shifts. The lightweight design improves maneuverability and reduces operational costs. Its rapid charging capabilities significantly minimize downtime, enabling quick top-ups during breaks.
Safety is paramount; the Redway battery includes built-in protection against overheating, overcharging, and short circuits, ensuring safe operation at all times. With a lifespan exceeding 6000 cycles, this electric forklift battery offers substantial cost savings compared to traditional lead-acid batteries.
Whether you require a reliable power source for routine tasks or intensive operations, the Redway 48V series is your ideal choice for maximizing productivity and efficiency in your material handling operations.
Know More
A 48V 560Ah or 550Ah forklift lithium battery delivers massive energy capacity, rapid charging, and long cycle life, making it the preferred choice for demanding material handling operations. With advanced BMS, rugged IP65/IP67 construction, and OEM/ODM flexibility, Redway Battery and leading suppliers set the benchmark for industrial electric forklift power.
What are the main features and specifications of a 48V 560Ah 550Ah forklift lithium battery?
A 48V 560Ah or 550Ah forklift lithium battery typically offers a nominal voltage of 51.2V, energy output of 28.6–28.7kWh, and weighs 210–540kg depending on design. These batteries support high charge (up to 250–300A) and discharge currents (up to 400A continuous, 1000A peak), feature IP65/IP67-rated metal shells, and integrate advanced BMS with CAN/RS485/4G communication for real-time monitoring.
Chart: Key Specifications of 48V 560Ah 550Ah Forklift Lithium Battery
| Specification |
Value |
| Nominal Voltage |
51.2V (48V system) |
| Capacity |
550Ah–560Ah |
| Energy Output |
28.6–28.7kWh |
| Weight |
210–540kg |
| Dimensions |
810–1003mm x 592–860mm x 450–600mm |
| Max Charge Current |
200–300A |
| Max Discharge Current |
350–400A (continuous) |
| Peak Discharge |
800–1200A (3–5s) |
| Cycle Life |
3500–4000+ cycles (80% DOD) |
| IP Rating |
IP65/IP67 |
| Operating Temp |
-20°C to 60°C |
| Communication |
CAN, RS485, 4G, LCD, Cloud |
| Warranty |
5 years |
How does a lithium forklift battery outperform lead-acid alternatives?
Lithium batteries deliver 3–5 times longer cycle life, up to 60% lighter weight, and 3× faster charging than lead-acid. They require no maintenance, provide consistent voltage, and support opportunity charging, resulting in higher productivity and lower total cost of ownership for industrial fleets.
Chart: Lithium vs. Lead-Acid Forklift Batteries
| Feature |
Lithium (560Ah) |
Lead-Acid (560Ah) |
| Cycle Life |
3500–4000+ |
1200–2000 |
| Charge Time |
2–4 hours |
8–10 hours |
| Maintenance |
None |
Watering, checks |
| Weight |
210–540kg |
500–900kg |
| Usable Energy |
28.6kWh |
18–21kWh |
What are the operational and safety advantages of advanced BMS?
An advanced BMS (Battery Management System) continuously monitors state of charge, voltage, current, and temperature, providing protection against overcharge, deep discharge, overcurrent, and short circuit. Redway Battery’s BMS features CAN/RS485/4G communication, LCD display, and remote cloud monitoring, ensuring safe, efficient operation and proactive maintenance.
How long is the expected lifespan and cycle life of a 48V 560Ah or 550Ah lithium battery?
These batteries are engineered for over 3,500–4,000 cycles at 80% depth of discharge, translating to 8–10 years of reliable service in typical forklift operations. This longevity dramatically reduces replacement frequency and total cost for warehouse, logistics, and manufacturing fleets.
What industries and forklift models benefit most from these high-capacity batteries?
Warehousing, logistics, manufacturing, and distribution centers benefit most, especially in multi-shift or high-demand environments. These batteries are compatible with a wide range of electric forklift models requiring 48V systems, supporting both OEM integration and aftermarket upgrades.
How does rugged construction and IP rating improve reliability?
IP65/IP67-rated metal shells protect batteries from dust, water, and mechanical impact, ensuring durability in harsh industrial settings. This robust construction, combined with natural or forced cooling, allows operation from -20°C to 60°C, supporting both indoor and outdoor use.
What OEM/ODM customization options do suppliers like Redway Battery offer?
Redway Battery provides OEM/ODM customization, including casing design, voltage/capacity adjustments, BMS programming, branding, CAN/RS485/4G communication, Bluetooth, GPS, and custom connectors. This flexibility ensures seamless integration with diverse forklift fleets and advanced fleet management systems.
What certifications and warranties should buyers expect?
Expect certifications such as UL, CE, IEC 62619, UN38.3, and ISO 9001 for safety and quality. Redway Battery and top suppliers provide 5-year warranties and comprehensive technical support, ensuring peace of mind for industrial buyers.
How does factory quality control ensure performance and safety?
Rigorous quality control-from cell sourcing to assembly and final testing-ensures every battery meets strict safety and performance standards. Redway Battery’s ISO 9001-certified processes deliver reliable, defect-free products for demanding OEM, B2B, and industrial clients.
What are the environmental and sustainability benefits of LiFePO4 forklift batteries?
LiFePO4 batteries are non-toxic, fully recyclable, and contain no heavy metals or acids. Their long lifespan reduces waste, and their stable chemistry minimizes environmental risks, supporting sustainability goals for logistics and manufacturing operations.
How can buyers select the best supplier for 48V 560Ah 550Ah forklift lithium batteries?
Choose suppliers with proven expertise, robust certifications, positive client feedback, and strong after-sales support. Redway Battery excels in advanced manufacturing, customization, and quality assurance, making it a top partner for OEM, B2B, and industrial buyers worldwide.
Redway Battery Expert Views
“Redway Battery’s 48V 560Ah and 550Ah forklift lithium batteries are engineered for maximum energy, safety, and operational efficiency. Our advanced BMS, rugged construction, and OEM/ODM flexibility empower industrial fleets to achieve new heights of productivity and sustainability.”
– Redway Battery Technical Team
Conclusion
A 48V 560Ah or 550Ah forklift lithium battery is the gold standard for modern material handling, offering high energy, rapid charging, and long-term value. With advanced BMS, robust customization, and industry-leading support, Redway Battery ensures your fleet operates at peak efficiency and reliability.
FAQs
How long does a 48V 560Ah or 550Ah forklift lithium battery last?
Typically 8–10 years or 3,500–4,000+ cycles, depending on usage and care.
Can I upgrade my lead-acid forklift to a 48V 560Ah lithium battery?
Yes, these batteries are designed as drop-in replacements, offering immediate improvements in performance and efficiency.
What makes Redway Battery a top choice for industrial buyers?
Redway Battery combines advanced manufacturing, robust certifications, and tailored OEM/ODM solutions for every application.
Are these batteries safe in harsh industrial environments?
Yes, with IP65/IP67 protection, smart BMS, and real-time monitoring, they perform reliably in demanding conditions.
What customization options are available from Redway Battery?
Options include casing, BMS, CAN/RS485/4G, Bluetooth, GPS, and branding to meet unique fleet needs.
