Description
The Redway 48V 460Ah 450Ah Forklift Lithium Battery is a cutting-edge energy solution designed to enhance the performance of electric forklifts in various industrial applications. Utilizing advanced LiFePO4 technology, this 48V lithium battery delivers exceptional reliability and efficiency, making it ideal for heavy-duty tasks.
Available in 460Ah and 450Ah configurations, this high-capacity forklift battery provides consistent power output, ensuring your equipment operates smoothly throughout long shifts. Its lightweight design not only improves maneuverability but also reduces overall operational costs. The battery supports rapid charging, significantly minimizing downtime and allowing for quick top-ups during breaks.
Safety is a top priority; the Redway battery features integrated protection against overheating, overcharging, and short circuits, ensuring safe operation at all times. With a lifespan exceeding 6000 cycles, this electric forklift battery offers substantial cost savings compared to traditional lead-acid batteries.
Whether you require a reliable power source for routine tasks or intensive operations, the Redway 48V series is your perfect choice for maximizing productivity and efficiency in your material handling operations.
Know More
Why Choose a 48V 460Ah/450Ah Forklift Lithium Battery for Modern Material Handling?
A 48V 460Ah or 450Ah forklift lithium battery delivers unmatched operational efficiency, long cycle life, and robust safety for industrial fleets. Factories like Redway Battery engineer these high-capacity LiFePO4 solutions with advanced BMS, rapid charging, and global certifications, making them the optimal upgrade over traditional lead-acid batteries for demanding warehouse and logistics environments.
What Are the Core Features of a 48V 460Ah/450Ah Forklift Lithium Battery?
A 48V 460Ah/450Ah forklift lithium battery offers a nominal voltage of 51.2V, energy storage of 23.5kWh, and a robust IP67/IP65-rated shell for dust and water resistance. With a continuous discharge current up to 300A and peak bursts of 1000A, these batteries are designed for heavy-duty forklifts and AGVs. Redway Battery’s models integrate smart BMS, real-time LCD displays, and support for cloud monitoring.
Chart: Key Specifications of 48V 460Ah/450Ah Forklift Lithium Battery
| Specification |
Value |
| Nominal Voltage |
51.2V |
| Nominal Capacity |
450–460Ah |
| Energy Storage |
23.5kWh |
| Max Discharge Current |
300A (Continuous) |
| Peak Discharge Current |
1000A (5s) |
| Cycle Life |
3,500–6,000 cycles (80% DOD) |
| Weight |
190–266kg |
| IP Rating |
IP65/IP67 |
| Dimensions (mm) |
~950 x 421 x 450 |
| Communication |
RS485, CAN-bus, 4G, LCD |
| Certifications |
UL, CE, UN38.3, IEC, RoHS |
How Does the Advanced BMS Ensure Safety and Performance?
The integrated Battery Management System (BMS) in Redway Battery’s 48V 460Ah/450Ah models provides real-time monitoring of voltage, temperature, current, and state of charge. It protects against overcharge, over-discharge, short circuits, and thermal events, while balancing cells to maximize lifespan and efficiency. Smart BMS features include cloud connectivity, 4G monitoring, and automatic sleep mode for further safety.
What Are the Main Advantages Over Lead-Acid Forklift Batteries?
Lithium batteries offer 3–5x longer lifespan, zero maintenance, and 30–50% faster charging than lead-acid. Redway Battery’s 48V 460Ah/450Ah models deliver consistent voltage, support opportunity charging, and reduce total cost of ownership by up to 50%. They eliminate acid leaks, require no watering, and maintain high efficiency even in extreme temperatures.
Chart: Lithium vs. Lead-Acid Forklift Battery Comparison
| Feature |
48V 460Ah LiFePO4 |
Lead-Acid Equivalent |
| Cycle Life |
3,500–6,000 cycles |
500–1,000 cycles |
| Charging Time |
3–5 hours |
8–10 hours |
| Maintenance |
None |
Weekly watering |
| Weight |
190–266kg |
300–400kg |
| Energy Efficiency |
92–95% |
70–75% |
| Environmental Impact |
Recyclable, non-toxic |
Acid, lead pollution |
Which Industries and Applications Benefit Most from High-Capacity 48V Lithium Forklift Batteries?
Warehousing, logistics, manufacturing, ports, and distribution centers benefit most from 48V 460Ah/450Ah lithium batteries. These batteries power electric forklifts, AGVs, RGVs, AMRs, and LGVs, supporting multi-shift operations and high-throughput environments where uptime and reliability are critical.
What Customization and Integration Options Are Available?
Redway Battery provides OEM/ODM customization for voltage, capacity, dimensions, and communication protocols (CAN-bus, RS485, 4G). Options include LCD displays, Bluetooth monitoring, GPS tracking, and self-heating for cold storage. Custom enclosures (IP65/IP67) and connector types (Rema, Anderson) ensure seamless integration into various forklift models.
How Do Certifications and Standards Ensure Battery Quality and Safety?
Redway Battery’s 48V 460Ah/450Ah lithium batteries are certified to UL, CE, UN38.3, IEC 62619, and RoHS standards. These certifications ensure compliance with global safety, transport, and environmental regulations, providing peace of mind for international buyers and operators.
What Is the Typical Lifespan and Warranty for These Batteries?
With 3,500–6,000 cycles at 80% depth of discharge, these batteries offer 8–10 years of service. Redway Battery provides warranties ranging from 5 to 8 years, reflecting confidence in product durability and long-term performance.
How Does Charging Technology Optimize Fleet Operations?
Fast-charging capability (up to 200A) allows full recharge in 3–5 hours, supporting opportunity charging and multi-shift use. Smart charging algorithms and BMS coordination prevent overcharging and extend battery life. Redway Battery’s cloud-based monitoring enables predictive maintenance and fleet optimization.
What Environmental and Cost Benefits Do 48V 460Ah/450Ah Lithium Batteries Offer?
LiFePO4 chemistry is non-toxic, 99% recyclable, and reduces energy waste by up to 25% compared to lead-acid. Lower maintenance, longer lifespan, and higher efficiency translate to a 30–50% reduction in total cost of ownership, supporting sustainability and profitability.
Redway Battery Expert Views
“At Redway Battery, our 48V 460Ah and 450Ah forklift lithium batteries are engineered for the toughest industrial demands. With advanced BMS, robust construction, and global certifications, we deliver power solutions that redefine efficiency, safety, and sustainability for material handling fleets worldwide.”
Conclusion
A 48V 460Ah/450Ah forklift lithium battery from Redway Battery sets the benchmark for modern industrial power. With high capacity, smart safety features, rapid charging, and global certifications, these batteries offer unmatched value and reliability for warehouses, logistics, and manufacturing operations seeking to future-proof their fleets.
FAQs
What is the operational lifespan of a 48V 460Ah/450Ah forklift lithium battery?
Typically 3,500–6,000 cycles or 8–10 years, depending on usage and depth of discharge.
Can I retrofit my existing forklift with a 48V 460Ah lithium battery?
Yes, with proper tray modifications and connector compatibility, retrofitting is straightforward.
Are these batteries safe for outdoor or cold storage use?
Yes, with IP65/IP67 enclosures and optional self-heating, they operate reliably from -20°C to 60°C.
What certifications do Redway Battery products hold?
UL, CE, UN38.3, IEC 62619, and RoHS for global compliance.
How does the BMS improve safety and efficiency?
It monitors and protects against overcharge, over-discharge, overheating, and short circuits, ensuring optimal performance and longevity.
