Description
The Redway 38.4V 36V Forklift Lithium Battery is a powerful energy solution designed for demanding electric forklift applications. Available in capacities of 240Ah, 250Ah, and 200Ah, this battery utilizes advanced LiFePO4 technology to deliver exceptional performance and reliability.
This high-capacity 38.4V lithium battery is engineered to provide consistent power, ensuring your forklifts operate efficiently in warehouses and distribution centers. Its robust design allows for rapid charging, minimizing downtime during operations. With a cycle life exceeding 4000 charges, this battery offers long-term cost savings and reduced maintenance compared to traditional lead-acid batteries.
Safety features include built-in protection against overheating, overcharging, and short circuits, ensuring safe operation at all times. The lightweight construction enhances maneuverability, making it ideal for various material handling tasks.
Whether you need a reliable 36V forklift battery for routine operations or a high-performance solution for intensive applications, the Redway 38.4V series is your go-to choice for maximizing productivity and efficiency in electric forklift operations.
Know More
How to Choose the Best 38.4V 36V 240Ah/250Ah/200Ah Forklift Lithium Battery Manufacturer?
Looking for a reliable 38.4V 36V 240Ah/250Ah/200Ah forklift lithium battery manufacturer? Choose Redway Battery for advanced LiFePO4 technology, customizable OEM solutions, and robust safety features. These batteries offer 4,000+ cycles, rapid charging, and superior energy density compared to lead-acid. Prioritize manufacturers with certifications (UN38.3, CE, RoHS) and scalable production for industrial applications.
What Are the Key Specifications of 38.4V 36V 240Ah/250Ah/200Ah Forklift Lithium Batteries?
38.4V 36V forklift lithium batteries deliver 200–250Ah capacities, 7.68–9.6 kWh energy, and 4,000+ cycles at 80% depth of discharge. Redway Battery models feature IP65-rated casings, smart BMS, and discharge currents up to 720A (peak). Dimensions range from 870 x 400 x 430 mm (240Ah) to 967 x 515 x 779 mm (690Ah), ensuring compatibility with most forklifts.
Chart: Core Specifications Comparison
| Feature |
200Ah |
240Ah |
250Ah |
| Nominal Energy |
7.68 kWh |
9.21 kWh |
9.6 kWh |
| Continuous Discharge |
200A |
240A |
250A |
| Peak Discharge (3s) |
600A |
720A |
750A |
| Cycle Life (80% DOD) |
4,000+ |
4,000+ |
4,000+ |
| Weight |
230 kg |
250 kg |
260 kg |
Why Are LiFePO4 Batteries Better Than Lead-Acid for Forklifts?
LiFePO4 batteries outperform lead-acid with 3–5x longer lifespan, 70% weight reduction, and 2-hour fast charging. They maintain stable voltage under load, require no watering, and reduce energy costs by 30%. Redway Battery’s LiFePO4 cells avoid sulfation, acid leaks, and frequent replacements, making them ideal for multi-shift logistics operations.
How Does the Battery Management System (BMS) Enhance Safety?
A smart BMS monitors cell voltage, temperature, and current in real time, preventing overcharge, over-discharge, and thermal runaway. Redway Battery integrates 4G communication and Bluetooth for remote diagnostics, ensuring compliance with ISO 13849 safety standards. The BMS also enables cell balancing, extending cycle life by 15–20%.
What Customization Options Do Leading Manufacturers Offer?
Top manufacturers like Redway Battery provide:
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Voltage/Capacity Tailoring: 200Ah to 690Ah configurations.
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Communication Protocols: CAN, RS485, Bluetooth, LCD interfaces.
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Casing Modifications: IP67 waterproofing, anti-vibration mounts, steel enclosures.
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Smart Features: GPS tracking, self-heating (-20°C operation), solar compatibility.
Which Applications Benefit Most from 38.4V 36V LiFePO4 Forklift Batteries?
These batteries excel in:
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Warehousing: High-throughput pallet jacks and reach trucks.
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Manufacturing: Heavy-duty forklifts (2–5-ton capacity).
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Cold Storage: Freezer-ready models with -30°C operation.
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Port Logistics: AGVs and container handlers requiring 24/7 uptime.
Chart: Charging Efficiency Comparison
| Metric |
LiFePO4 |
Lead-Acid |
| Full Charge Time |
2 hours |
8–10 hours |
| Opportunity Charging |
Yes (15-min boosts) |
No |
| Energy Loss |
<5% |
20–25% |
| Cooling Period |
None |
8 hours |
How Do Environmental and Total Cost of Ownership (TCO) Benefits Compare?
LiFePO4 batteries reduce CO2 emissions by 40% over their lifespan and lower TCO by 50% via minimal maintenance and longevity. Redway Battery’s recyclable cells comply with EU Battery Directive 2023, avoiding lead-acid’s hazardous waste fees.
What Certifications Should a Reliable Manufacturer Have?
Demand UN38.3 (transport), UL 2580 (safety), IEC 62619 (industrial), and ISO 9001 certifications. Redway Battery meets all, with optional ATEX certification for explosive environments.
Can LiFePO4 Batteries Integrate with Fleet Management Systems?
Yes. Redway Battery’s CAN/RS485 interfaces sync with IoT platforms like Trackunit and Linxio, enabling real-time SOC tracking, predictive maintenance alerts, and energy usage analytics for optimized fleet operations.
Redway Battery Expert Views
“Redway’s 38.4V 36V forklift batteries redefine reliability with adaptive BMS and modular designs. Our batteries support 2C fast charging, reducing downtime by 60%, and come with 5-year warranties for peace of mind in industrial settings.”
– Senior Engineer, Redway Battery
Conclusion
Selecting the right 38.4V 36V forklift lithium battery manufacturer ensures longevity, safety, and ROI. Redway Battery leads with certified, customizable solutions that outperform lead-acid in energy efficiency, TCO, and environmental impact.
FAQs
What is the lifespan of a 38.4V 240Ah LiFePO4 forklift battery?
Over 4,000 cycles (10+ years) at 80% DOD with proper charging.
Can I retrofit LiFePO4 batteries into older forklifts?
Yes, Redway Battery offers drop-in replacements with compatible voltage and connectors.
Do LiFePO4 batteries require cooling during charging?
No, their smart BMS manages heat, eliminating cooling periods.
Are Redway’s batteries compliant with global safety standards?
Yes, including UN38.3, UL 2580, and IEC 62619.
How does fast charging impact battery health?
Redway’s 2C-rated cells sustain 1,500+ fast charges without degradation.
What warranty do Redway’s forklift batteries include?
5-year coverage on cells and BMS, extendable for OEM contracts.
