Description
The Redway 24V 560Ah 550Ah 500Ah Forklift Lithium Battery is a powerful energy solution designed for high-demand electric forklift applications. Utilizing advanced LiFePO4 battery technology, this 24V lithium battery delivers exceptional performance with capacities of 560Ah, 550Ah, and 500Ah, ensuring reliable power for extended operational hours.
This robust 560Ah forklift battery is engineered to provide consistent energy output, making it ideal for heavy-duty tasks in warehouses and distribution centers. Its lightweight design enhances maneuverability, while rapid charging capabilities allow for quick top-ups during breaks, minimizing downtime and maximizing productivity. The battery’s long lifespan—exceeding 4000 cycles—ensures that it remains a cost-effective choice over time.
Safety is a priority with Redway’s batteries, featuring built-in protection against overheating, overcharging, and short circuits. This commitment to safety ensures that operators can work confidently without the risk of battery failure.
Whether you need a 550Ah lithium battery for standard operations or a 500Ah forklift power solution for more intensive applications, the Redway 24V battery series offers versatility and reliability. Upgrade your electric forklift fleet with this high-capacity lithium-ion solution and experience enhanced efficiency in your material handling operations.
Know More
Why Choose a 24V 560Ah 550Ah 500Ah Forklift Lithium Battery Factory?
A 24V 560Ah, 550Ah, or 500Ah forklift lithium battery from a specialized factory like Redway Battery offers unmatched energy density, rapid charging, and robust safety for demanding industrial operations. These advanced LiFePO4 batteries deliver longer runtime, reduced maintenance, and seamless OEM/ODM customization for forklifts, pallet jacks, and warehouse vehicles.
What are the main features and specifications of a 24V 560Ah forklift lithium battery?
A 24V 560Ah forklift lithium battery typically delivers a nominal voltage of 25.6V and energy storage of 14.33kWh. With over 4,000 cycles at 80% depth of discharge, these batteries support 350A continuous charge/discharge and 500A peak output. IP65-rated metal shells, natural cooling, and advanced BMS make them ideal for harsh industrial environments.
Chart: Key Specifications of 24V 560Ah Forklift Lithium Battery
Specification |
Typical Value |
Nominal Voltage |
25.6V |
Capacity |
560Ah |
Energy Output |
14.33kWh |
Cycle Life |
4,000+ cycles |
Max Charge/Discharge |
350A (cont.), 500A (peak) |
Dimensions |
778 x 324 x 570 mm |
Weight |
~385 kg |
IP Rating |
IP65 |
Communication |
RS485, CAN-bus, 4G |
Warranty |
5 years |
How does a lithium forklift battery improve operational efficiency compared to lead-acid?
Lithium batteries offer faster charging (1–2 hours with fast chargers), higher charge/discharge efficiency, and virtually maintenance-free operation. Their lighter weight and high energy density enable longer runtime and less downtime, while advanced BMS ensures safety and optimal performance, reducing total operational costs.
Chart: Lithium vs Lead-Acid Forklift Battery Performance
Feature |
Lithium (24V 560Ah) |
Lead-Acid (24V 560Ah) |
Cycle Life |
4,000–5,000+ |
1,000–1,500 |
Charging Time |
1–2 hours |
8–10 hours |
Maintenance |
None |
Regular (watering) |
Usable Capacity |
90%+ |
50–60% |
Weight |
~385 kg |
500–700 kg |
What role does the Battery Management System (BMS) play in forklift lithium batteries?
The BMS acts as the battery’s “brain,” monitoring voltage, current, and temperature in real time. It prevents overcharge, over-discharge, and overheating, while balancing cell voltages for maximum lifespan. Advanced BMS features include SOC estimation, remote monitoring, and thermal management, ensuring safety and reliability in all conditions.
Which forklift models are compatible with 24V 560Ah, 550Ah, and 500Ah lithium batteries?
These lithium batteries are engineered for compatibility with a broad range of electric forklifts, pallet jacks, and pallet trucks from brands like Toyota, Jungheinrich, Mitsubishi, and Crown. OEM factories like Redway Battery provide custom dimensions, connectors, and mounting solutions to ensure seamless integration.
How do OEM/ODM factories like Redway Battery customize forklift lithium batteries?
Redway Battery offers extensive customization for voltage, capacity, size, and communication protocols (RS485, CAN-bus, 4G). Additional options include Bluetooth monitoring, LCD displays, anti-theft features, and branding. This flexibility allows businesses to tailor batteries for unique operational, environmental, and branding needs.
What are the environmental and sustainability benefits of lithium forklift batteries?
LiFePO4 batteries are free of toxic lead and acid, fully recyclable, and designed for long service life, reducing landfill waste. Their high efficiency lowers energy consumption and greenhouse gas emissions. Factories like Redway Battery follow RoHS and ISO 14001 standards, supporting sustainable industrial practices.
What safety standards and certifications do these batteries meet?
24V 560Ah forklift lithium batteries from leading factories comply with international safety standards including UL 1642, UL 2580, IEC 62619, UN38.3, CE, and RoHS. These certifications ensure safe operation, quality manufacturing, and compliance with global transport regulations.
How does the total cost of ownership compare to traditional batteries?
While lithium batteries have a higher upfront cost, their long lifespan, reduced maintenance, and high efficiency yield lower total ownership costs. Fewer replacements and less downtime translate to significant savings for fleet operators over the battery’s 5–10 year service life.
What maintenance is required for a 24V 560Ah lithium forklift battery?
Maintenance is minimal: keep terminals clean, avoid deep discharge, and store at moderate charge levels if unused for long periods. The BMS and optional remote monitoring simplify diagnostics, further reducing the need for manual intervention.
Where can you purchase or order custom 24V 560Ah, 550Ah, or 500Ah forklift lithium batteries?
Redway Battery is a premier factory for OEM/ODM lithium forklift batteries, offering global shipping, fast lead times, and technical support. Their products are available for bulk orders, with customization for branding, performance, and application needs.
Redway Battery Expert Views
“Redway Battery’s 24V 560Ah lithium forklift batteries are engineered for maximum power, safety, and efficiency. Our advanced BMS, robust construction, and flexible customization options make these batteries the ideal choice for modern material handling. We’re dedicated to powering sustainable and reliable industrial operations worldwide.”
– Redway Battery Senior Engineer
Conclusion
A 24V 560Ah, 550Ah, or 500Ah forklift lithium battery from a factory like Redway Battery provides superior energy, longevity, and safety for industrial fleets. With advanced BMS, OEM/ODM customization, and eco-friendly design, these batteries are the future-proof solution for efficient, sustainable material handling.
FAQs
How long does a 24V 560Ah lithium forklift battery last per charge?
It typically powers a forklift for an entire shift (8–12 hours), depending on load and usage.
Can I retrofit my existing forklift with a lithium battery?
Yes, most electric forklifts can be upgraded. Redway Battery provides custom solutions for seamless integration.
What warranty does Redway Battery offer?
A standard 5-year warranty is included for 24V 560Ah lithium forklift batteries.
Are these batteries safe in extreme temperatures?
Yes, they operate efficiently from -20°C to 60°C, with BMS protection against thermal extremes.
How do I monitor battery health?
Advanced BMS with optional Bluetooth, CAN, or 4G enables real-time monitoring and diagnostics.