The 24-85-13 battery 48V 510Ah model is a high-capacity lithium-ion configuration designed for heavy-duty electric vehicles and energy storage systems. It combines 48V nominal voltage with 510Ah capacity (24.5kWh), optimized for applications requiring extended runtime like industrial forklifts or solar storage. These batteries typically use lithium iron phosphate (LiFePO4) chemistry for thermal stability, supporting 3,000+ cycles at 80% depth of discharge. Charging requires compatible 58.8V chargers with balancing systems to maintain cell integrity.
How Much Does a Forklift Battery Weigh?
What does the 24-85-13 numbering signify?
The 24-85-13 code represents dimensional specifications: 24cm length × 85mm width × 13cm height. This standardized casing accommodates prismatic LiFePO4 cells arranged in 16S configurations to achieve 51.2V nominal. Pro Tip: Always verify cell orientation – reversed installations risk BMS failure and void warranties.
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Industrial battery housings follow strict size conventions for equipment compatibility. For instance, the 85mm width aligns with standard forklift battery compartments, while 13cm height ensures proper clearance. Transitioning from lead-acid alternatives? Lithium models like this provide 40% weight reduction despite identical dimensions – a game-changer for electric forklift maneuverability.
Why choose 510Ah capacity?
A 510Ah rating delivers 24.5kWh energy storage, enabling 10-12 hour forklift operation between charges. Comparatively, traditional 210Ah lead-acid packs require mid-shift swaps. The table below contrasts performance metrics:
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| Parameter | 48V 510Ah LiFePO4 | 48V 210Ah Lead-Acid |
|---|---|---|
| Cycle Life | 3,500+ | 1,200 |
| Charge Time | 2.5hrs | 8hrs |
| Weight | 298kg | 725kg |
Why endure battery changeouts when lithium solutions enable continuous operation? Warehouses using 510Ah models report 18% productivity gains from eliminated downtime. Transitionally, proper capacity sizing requires calculating energy needs: (Voltage × Ah × Discharge Depth) / Efficiency Factor.
How does voltage stability affect performance?
48V lithium systems maintain ±2% voltage variance under load versus lead-acid’s 15% sag. This stability prevents motor efficiency drops during heavy lifting operations. Real-world example: A 510Ah battery powers pallet jacks lifting 1.5 tons 25% longer per charge than equivalent lead-acid units.
What safety features are included?
Advanced BMS protection includes cell balancing, temperature monitoring (-20°C to 60°C), and short-circuit cutoff <0.1 seconds. The 24-85-13 model features reinforced terminals resisting 200N pull force and vibration damping up to 7.5G RMS.
Can it integrate with existing charging systems?
Requires 58.8V lithium chargers with CC-CV profiles. Attempting lead-acid chargers causes incomplete charges (≤85% capacity) and cell imbalance. Charging stations need 3.2kW minimum output for 3-hour full replenishment.
| Charger Type | Compatibility | Charge Efficiency |
|---|---|---|
| Li-ion Smart | Full | 93% |
| Lead-Acid | None | N/A |
What maintenance is required?
Quarterly inspections of terminal torque (12-15Nm) and annual capacity tests suffice. Unlike lead-acid, no watering or equalization charges needed. Pro Tip: Storage at 30-50% charge in 15-25°C environments minimizes calendar aging.
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FAQs
At 298kg vs 725kg, lithium offers 59% weight reduction – crucial for electric vehicle range and payload capacity.
Is the BMS waterproof?
Yes, IP67-rated protection withstands temporary submersion and high-pressure washdowns common in industrial settings.
