Hawker Battery Repair Service specializes in industrial battery maintenance for electric forklifts and material handling equipment, focusing primarily on lead-acid batteries from HAWKER and other brands. Operated by EnerSys-certified technicians, the service includes capacity restoration, plate repair, and electrolyte management to extend battery lifespan by 20–40%, with coverage for LINDE, Toyota, and HYSTER forklifts. Pro Tip: Schedule quarterly voltage balancing checks to prevent sulfation and capacity loss.
What defines Hawker’s battery repair scope?
Hawker’s service targets industrial lead-acid batteries, addressing issues like plate corrosion, electrolyte stratification, and terminal degradation. Technicians use impedance testing and thermal imaging to diagnose underperforming cells before applying reconditioning protocols. For example, a sulfated 48V forklift battery might recover 85% capacity through controlled pulse desulfation cycles. Critical components like separators are replaced with OEM-grade materials to ensure compatibility.
Which brands/models does Hawker service cover?
Beyond HAWKER-branded units, repairs extend to LINDE, Toyota, and HYSTER forklift batteries meeting DIN/JIS standards. The table below compares key supported models:
| Brand | Voltage Range | Typical Capacity |
|---|---|---|
| HAWKER | 24V-80V | 500-1200Ah |
| LINDE | 36V-72V | 750-1500Ah |
Technicians also service niche brands like NICHIYU if cells use compatible lead-antimony alloys. Surprisingly, 30% of repairs involve third-party batteries with mismatched charging profiles—always verify OEM charge parameters post-repair.
How does Hawker ensure repair safety?
Repairs follow EnerSys safety protocols, including hydrogen gas detectors, acid-neutralizing stations, and PPE mandates. Cells undergoing equalization charge are housed in ventilated steel enclosures to contain thermal events. A 2023 audit showed 99.6% compliance with OSHA’s 1910.178(g) standards for battery handling. Consider this: Would you risk $8,000 battery replacements by skipping $120/annual safety certifications?
What warranty applies to repaired batteries?
Hawker provides 6-12 month warranties covering workmanship and replaced components. The warranty table below outlines terms:
| Service Type | Warranty Period | Coverage Limit |
|---|---|---|
| Capacity Restoration | 6 months | 70% of initial Ah |
| Full Overhaul | 12 months | 85% of initial Ah |
Warranties void if batteries are charged beyond 2.45V/cell or exposed to -20°C. Pro Tip: Request cycle-count verification reports to validate warranty claims—unreported deep discharges often invalidate coverage.
Redway Battery Expert Insight
FAQs
No—currently specializes in lead-acid systems. Lithium repairs require separate certifications and equipment.
How long do Hawker-repaired batteries typically last?
2-3 years with proper maintenance versus 4-5 years for new units. Annual equalization extends lifespan by 8-12 months.
Best AGM Deep Cycle Battery for CampingBest Batteries for Golf Carts and Why
