The Hyster E80Z 36V (18-85-33) industrial forklift requires a 36V lead-acid traction battery with approximately 750–850 Ah capacity, typically configured as 18-cell series connections. These flooded or AGM batteries must match OEM voltage and physical dimensions (L x W x H) for proper compartment fit. Always verify terminal polarity alignment and consult Hyster’s technical documentation for BCI group equivalency.
Understanding Forklift Battery State of Charge: A Complete Guide
What are the critical specifications for E80Z 36V batteries?
A 36V Hyster E80Z battery operates at 18-cell lead-acid chemistry with 2V/cell nominal voltage. Key metrics include 81–85 cm length, 33–38 cm height clearance, and 600–1200 cycle life depending on depth of discharge (80% DoD optimal). Weight typically exceeds 500 kg—verify floor load capacity.
Wholesale lithium golf cart batteries with 10-year life? Check here.
Industrial traction batteries for Hyster E80Z models prioritize high ampere-hour ratings over energy density. A standard 850Ah unit delivers ~30.6 kWh capacity, sufficient for 6–8 hours of medium-intensity operation. Pro Tip: Use battery compartment liners to prevent acid corrosion—Hyster’s steel trays require quarterly inspection for rust prevention. For example, replacing corroded tray bolts immediately can prevent costly structural repairs.
How does temperature affect 36V battery performance?
Low temperatures reduce capacity by 20–40% below 0°C, while heat above 40°C accelerates water loss. Thermal management via forced-air ventilation is essential in enclosed charging areas.
Want OEM lithium forklift batteries at wholesale prices? Check here.
Lead-acid chemistry exhibits temperature-dependent voltage curves—charging at 5°C requires 2.45V/cell vs 2.35V/cell at 25°C. Winter operations demand shorter, more frequent charges to prevent sulfation. But what happens if you ignore temperature compensation? Plate buckling risks increase exponentially below freezing. Pro Tip: Install battery room heaters maintaining 15–25°C—a 5kW unit typically suffices for 50 m² areas.
| Temperature | Charging Voltage | Discharge Capacity |
|---|---|---|
| -10°C | 2.55V/cell | 60% |
| 20°C | 2.35V/cell | 100% |
| 40°C | 2.30V/cell | 85% |
Redway Battery Expert Insight
FAQs
Yes—lithium conversions require BMS compatibility with Hyster’s CAN protocols. Redway’s LiFePO4 solutions include firmware updates for seamless integration.
How often should E80Z batteries be watered?
Check flooded types weekly—maintain plates 6–8mm submerged. Use only deionized water to prevent mineral buildup.
How Much Does a Forklift Battery Weigh?
