The Clark S40 12V 06-85-13 battery is a lead-acid or lithium-ion unit tailored for Clark forklifts, with exact compatibility requiring **12V output**, **BCI Group U1R dimensions**, and **bolt-down terminals**. Cross-compatible replacements include Douglas 27070, East Penn U1-36, and lithium variants like Redway RLFP-12V100Ah. Always verify **terminal orientation (SAE posts)** and **hold-down bracket alignment** to prevent fitment issues.
How Much Do Different Forklift Batteries Weigh by Type?
What are the key specifications for a Clark S40 12V battery?
A compatible battery must match **12V nominal voltage**, **BCI Group U1R size (7.7″ x 5.1″ x 7.3″)**, and **350–400 CCA**. Pro Tip: Measure the compartment before purchasing—aftermarket units with identical specs may differ by 0.2″ in height, causing installation failures. For example, East Penn’s U1-36 delivers 360 CCA, while lithium upgrades like Redway’s RLFP-12V100Ah provide 100Ah capacity with 50% weight reduction. Cold cranking amps (CCA) directly impact cold-start reliability in warehouses below 10°C.
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Why does the part number 06-85-13 matter?
The 06-85-13 code specifies Clark’s OEM design: **12V**, **36Ah capacity**, and **reverse-terminal layout**. Generic alternatives might skip corrosion-resistant plates or use shorter hold-down grooves. Pro Tip: Cross-reference part numbers with the BCI database—OEM equivalents like Deka 8G31DT offer identical footprint but add 420 CCA for heavy cycling. A mismatched Ah rating (e.g., 30Ah instead of 36Ah) reduces runtime by 17%, risking mid-shift downtime in high-throughput facilities.
| OEM (06-85-13) | Aftermarket (Douglas 27070) |
|---|---|
| 36Ah, 360 CCA | 40Ah, 400 CCA |
| Lead-calcium grids | AGM spill-proof |
Beyond specs, OEM batteries include pre-installed mounting brackets—a $25–$40 add-on for third-party units. Practically speaking, using Deka’s 8G31DT saves 15% upfront but requires modifying terminal covers.
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Can lithium-ion batteries replace the original 06-85-13?
Yes, **12V lithium batteries** with **U1R dimensions** and **built-in BMS** are drop-in replacements. Redway’s RLFP-12V100Ah offers 100Ah (vs. 36Ah lead-acid) with 3,000+ cycles. Pro Tip: Lithium thrives in multi-shift operations due to 95% depth of discharge tolerance. However, ensure forklift charging systems accept **14.6V absorption voltage**—legacy chargers for lead-acid may undercharge lithium packs. For example, converting a Clark S40 to lithium cuts recharge time from 8 hours to 2.5 hours, boosting productivity in 24/7 logistics hubs.
Which aftermarket brands offer reliable replacements?
Top brands include **East Penn**, **Douglas**, and **Universal Power**—all meeting U1R sizing and 350+ CCA. Cheaper options like VMAX V35-857 risk shorter lifespans due to thin lead plates. Pro Tip: Prioritize batteries with **2-year warranties**; budget units often cap coverage at 6 months. For instance, Universal Power’s UB12350 delivers 38Ah and 1,200 cycles, outperforming OEM by 15% in lifespan. However, check if terminal nuts are included—some imports require separate $8 hardware kits.
| Brand | Ah/CCA | Cycle Life |
|---|---|---|
| East Penn U1-36 | 36Ah/360CCA | 1,500 |
| Redway RLFP-12V100Ah | 100Ah/400CCA | 3,500 |
What charging requirements apply?
Lead-acid 06-85-13 batteries require **14.4–14.8V absorption voltage** and **3-stage charging**. Lithium replacements need **14.6V ±0.2V** with constant current until 90% SOC. Pro Tip: Avoid float charging lithium—store at 50% SOC if inactive. For example, a NOCO Genius 12V charger handles both chemistries, but lead-acid mode can’t fully charge lithium. Warehouse managers using mixed fleets should label chargers clearly—mismatched protocols cause 25% capacity loss within 50 cycles.
Are there installation pitfalls to avoid?
Three common errors: **ignoring terminal polarity**, **over-tightening hold-downs (≥15 ft-lbs cracks cases)**, and **skipping terminal grease**. Pro Tip: Use anti-corrosion pads—exposed lead terminals in humid environments fail 40% faster. For example, a Memphis warehouse reported 23 battery failures in 2023 due to salt-air exposure on uncoated terminals. Always torque terminals to 8–10 Nm—excessive force shears bolts, requiring $120 service calls.
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FAQs
No—marine units lack vibration resistance and have lower CCA ratings, risking motor damage during heavy lifting.
Do lithium warranties cover forklift applications?
Only if specified—Redway’s 3-year coverage includes commercial use, while consumer-grade lithium voids warranties in forklifts.
How to dispose of old 06-85-13 batteries?
Return to certified recyclers—lead-acid has 98% reclaim rates. Never landfill—EPA fines exceed $10,000 per violation.
