The S120FT Bolzoni brochure features a 1200kg load capacity forklift attachment designed for paper roll handling, integrating LiFePO4 battery systems for sustained power. Key specs include adaptive clamping force (800–1200N), RFID-based inventory tracking, and ISO 6055 safety compliance. Regenerative braking recovers 15–20% energy per cycle. Pro Tip: Use BOL-SYS telematics for real-time load distribution monitoring to prevent roll slippage.
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What load capacity does the S120FT offer for paper rolls?
The S120FT handles 1200kg paper rolls with dual-stage hydraulic clamps (800–1200N force) and anti-slip pads. Designed for rolls 600–1500mm in diameter, it minimizes surface deformation. Pro Tip: Reduce clamping force by 15% for fragile paper grades to avoid compression damage.
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Beyond raw capacity, the S120FT uses load-sensing hydraulics to adjust grip dynamically based on roll diameter and weight distribution. Its 10mm thick steel frame withstands lateral forces up to 450kg, critical for high-speed warehouse operations. Why does this matter? Without adaptive pressure, uneven rolls risk slippage during transport. For example, a 900mm diameter roll weighing 1000kg requires 950N clamping force—exceeding this strains the roll core. Pro Tip: Pair the attachment with torque-limiting forklift drivetrains to prevent abrupt starts/stops.
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How does the LiFePO4 battery enhance performance?
The integrated LiFePO4 battery delivers 48V/200Ah (9.6kWh), enabling 8–10 hours runtime. Unlike lead-acid, it maintains 95% capacity after 2000 cycles and recharges in 2 hours. Pro Tip: Use opportunistic charging during breaks to avoid full discharge cycles.
LiFePO4 chemistry minimizes voltage sag under high-current draws (up to 300A), ensuring consistent clamp pressure even at 95% discharge. But how does this translate to paper mills? Stable voltage means no drop-off in hydraulic pump efficiency during shifts—critical for precision handling. For context, a lead-acid battery’s voltage drops 20% under load, reducing clamp force by 150N. Plus, LiFePO4 operates at –20°C to 60°C, ideal for humid paper storage environments.
| Battery Type | Cycle Life | Recharge Time |
|---|---|---|
| LiFePO4 | 2000+ | 2h |
| Lead-Acid | 500 | 8h |
What safety standards does the S120FT comply with?
It meets ISO 6055:2004 for overhead protection and EN 1175:2020 for electrical safety. Features include emergency pressure release valves and tilt sensors. Pro Tip: Conduct biweekly tilt sensor calibrations to maintain OSHA compliance.
Beyond certifications, the S120FT includes dual redundant hydraulic locks that engage if system pressure drops below 50bar. Practically speaking, this prevents roll drops during power failures—a common risk in mills with unstable grids. For example, in a simulated power cut, failsafes held a 1100kg roll stationary for 45 minutes. Operators can manually disengage locks via emergency levers, but this requires 30kg force to prevent accidental releases.
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Can the S120FT integrate with existing automated systems?
Yes, via CANBus J1939 or RS485 protocols. Supports integration with warehouse management systems (WMS) for real-time roll tracking. Pro Tip: Update firmware quarterly to patch security vulnerabilities in IoT modules.
Integration extends to RFID tags on paper rolls, which the S120FT’s onboard scanners read at 3m range. Data syncs to WMS dashboards, flagging misplaced rolls in <3 seconds. But what if legacy systems lack IoT support? Bolt-on J1939-to-Modbus gateways bridge the gap, though they add 100–150ms latency. For automated mills, this setup cuts inventory checks from 2 hours to 15 minutes daily.
| Protocol | Speed | Max Devices |
|---|---|---|
| CANBus J1939 | 250kbps | 30 |
| RS485 | 10Mbps | 256 |
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FAQs
Yes, but retrofitting requires a hydraulic interface kit (BOL-P3) and 48V DC-DC converter. Verify forklift pump flow rates exceed 12L/min.
How often should clamp pads be replaced?
Every 18 months or 10,000 cycles. Worn pads increase grip force variability by ±20%, risking roll damage.
Can the RFID scanner detect wet rolls?
Yes, with IP69K-rated readers. However, metalized paper coatings reduce read range by 40%—use UHF tags for better penetration.
