PC1.5 pallet trucks are electric-powered material handling tools designed for 1.5-ton load capacities, commonly used in warehouses for short-distance pallet transport. They feature compact designs with 200–220mm lift heights and speeds up to 6 km/h, powered by 24V or 36V lithium-ion batteries for 8–10 hours of operation. Safety mechanisms include automatic braking and overload sensors. Their maneuverability (≤1.5m turning radius) makes them ideal for narrow aisles.
What defines the load capacity of PC1.5 pallet trucks?
The 1.5-ton limit hinges on structural reinforcement of the chassis and fork dimensions. High-tensile steel frames and 800W–1.2kW DC motors ensure stability under load. Pro Tip: Never exceed 1.6 tons—even briefly—as it strains pivot bearings, risking premature failure.
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PC1.5 trucks rely on fork thickness (≥3mm) and wheelbase length (1.2–1.4m) to distribute weight. For example, transporting stacked cement bags requires evenly centered loads to avoid tilt. A 24V 100Ah lithium battery provides consistent current to motors, preventing voltage sag during peak lifts. Warning: Overloading deforms forks, voiding warranties. Practically speaking, operators should treat the 1.5T limit as an absolute ceiling, not a target.
How do PC1.5 trucks navigate tight warehouse spaces?
Their ≤1.5m turning radius and compact width (≤680mm) enable 90° aisle maneuvers. 3-wheel configurations (2 drive, 1 steer) enhance agility. Pro Tip: Slow to 3 km/h in congested areas to prevent load sway.
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Steering relies on a 180° tiller handle with fingertip controls—similar to a golf cart’s responsiveness. Sensors detect obstacles within 0.5m, triggering auto-stop. But what happens if floors are uneven? Larger polyurethane wheels (Ø200mm) compensate, but gradients over 5% require manual pushing. For example, a PC1.5 can U-turn in a 1.8m aisle, whereas counterbalance forklifts need 3m+. Transitioning from narrow aisles to docks? Engage the “creep mode” (1 km/h) for millimeter-precision positioning.
What power and battery features optimize PC1.5 performance?
Most models use 24V 100Ah LiFePO4 batteries, offering 600–800 cycles vs. 300 in lead-acid. Charging takes 2–3 hours with 10A smart chargers. Pro Tip: Avoid full discharges—recharge at 20% to prolong lifespan.
| Battery Type | Cycle Life | Recharge Time |
|---|---|---|
| LiFePO4 | 2,000+ | 2.5h |
| Lead-Acid | 500 | 8h |
Beyond energy storage, 36V systems (e.g., Redway’s PM-LV5150) deliver 15% more torque for ramps. However, they’re 20% heavier—critical for elevators with weight limits. Ever wondered why some models struggle on inclines? Undersized motors (<1kW) lag under 10% slopes. Always check motor wattage and battery voltage synergy.
What safety mechanisms prevent accidents?
Integrated overload alarms, emergency brakes, and anti-slip tillers are standard. If weight exceeds 1.6T, the truck halts and flashes LED warnings.
Real-world example: A distributor avoided a 2T mishap when the truck’s sensor blocked hydraulics mid-lift. Additionally, blue LED headlights improve visibility in dim warehouses. Transitioning between shifts? The horn (85 dB) alerts pedestrians. But what about sudden stops? Regenerative braking converts kinetic energy into battery recharge, reducing pad wear.
36V 700Ah/690Ah Forklift Lithium Battery
How do PC1.5 models compare to PC2.0/3.0 trucks?
Higher-class trucks prioritize capacity over agility. PC2.0 units handle 2T but need 2.2m aisles. Lithium options are costlier but last 3x longer.
| Model | Capacity | Turning Radius |
|---|---|---|
| PC1.5 | 1.5T | 1.5m |
| PC2.0 | 2.0T | 2.0m |
For instance, beverage plants using PC1.5s navigate bottling lines efficiently, while PC2.0s suit loading docks. Pro Tip: Analyze aisle widths and load profiles before choosing—don’t overpay for unneeded capacity.
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FAQs
Only with all-terrain tires (≥Ø250mm)—standard wheels falter on gravel. Ensure IP55-rated models for damp conditions.
How often should hydraulic oil be replaced?
Every 1,200 operating hours or annually—whichever comes first. Contaminated oil reduces lift smoothness by 40%.
Are lithium batteries interchangeable between brands?
No—connector types and BMS protocols vary. Sticking to OEM packs like Redway’s ensures compatibility and warranty coverage.
