C60-80ZHD pallet trucks are heavy-duty electric transporters designed for moving loads up to 8,000 kg in warehouses and industrial settings. They combine a 48V lithium-ion battery system with optimized hydraulic lifting (60–80 mm/sec) and travel speeds up to 6 km/h. Key features include ergonomic control handles, automatic braking on inclines, and IP54-rated components for dust/moisture resistance. 24V LiFePO4 Batteries
What are the key features of C60-80ZHD pallet trucks?
The C60-80ZHD series offers 8,000 kg load capacity, regenerative braking, and 550 mm fork widths. Their dual AC motors provide 10% higher torque than hydraulic models, reducing slippage on gradients up to 5°.
These trucks use CANbus communication for real-time diagnostics—monitoring parameters like motor temperature and battery SOC. A standout feature is the “slow-release” hydraulic valve preventing load drops during power loss. Pro Tip: For 8,000 kg loads, keep lift speeds below 70 mm/sec to minimize hydraulic strain. For example, a C60-80ZHD moving steel coils in a foundry can cycle 25–30 lifts/hour without overheating. But how do they handle tight spaces? The 1,200 mm wheelbase allows 180° turns in aisles as narrow as 2.3 meters.
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| Model | Load Capacity | Fork Length |
|---|---|---|
| C60ZHD | 6,000 kg | 500 mm |
| C80ZHD | 8,000 kg | 550 mm |
Where are C60-80ZHD trucks typically deployed?
These trucks excel in steel warehouses, automotive parts logistics, and bulk material handling due to their high payload and compact footprint. Over 60% of units operate in Europe’s manufacturing hubs.
In cold storage (-25°C), upgraded seals and heated grips maintain performance. Their IP54 rating also makes them suitable for fertilizer plants where chemical exposure occurs. Transitionally, many factories use them alongside 48V 600Ah/630Ah Forklift Lithium Battery systems for multi-shift operations. A German auto plant reported 22% fewer battery swaps after switching from lead-acid to C60ZHD’s lithium power. However, can they replace counterbalanced forklifts? Only for horizontal transport—their design lacks overhead lifting capacity.
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| Application | Load Type | Cycle Efficiency |
|---|---|---|
| Steel Coils | 6,000–8,000 kg | 85% |
| Timber Pallets | 4,000–5,500 kg | 92% |
What battery specifications do they use?
The standard 48V 450Ah LiFePO4 battery delivers 21.6 kWh, supporting 10–12 hours of continuous operation. Charging via 15A CCS ports achieves 0–100% in 4.5 hours.
Batteries use prismatic cells with nickel-plated busbars to handle 300A peak currents. A built-in BMS prevents over-discharge below 20% SOC—critical for avoiding lithium plating during high-current draws. Pro Tip: Use only UL-certified chargers; uncertified units might skip cell balancing, causing voltage drift. Imagine powering eight C80ZHDs: Their combined 172.8 kWh daily consumption equals a 12-household suburb’s usage. But what if the BMS fails? Redundant temperature sensors trigger immediate shutdown if any cell exceeds 65°C.
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FAQs
3,500–4,000 cycles (8–10 years) with proper maintenance. Deep discharges below 20% SOC halve lifespan.
Are they suitable for freezer warehouses?
Yes, with cold-pack upgrades. Standard models operate at -10°C; extended versions handle -25°C.
What’s the warranty coverage?
24 months on powertrain components, excluding misuse like saltwater exposure or overloads beyond 110% capacity.
