MAX Material Handling Batteries are industrial-grade lead-acid batteries designed for heavy-duty equipment like forklifts, pallet jacks, and automated guided vehicles (AGVs). Featuring tubular positive plates and gel electrolytes, they offer extended cycle life (18–20 years at 25°C) and deep discharge recovery. These maintenance-free batteries excel in unstable grid environments and extreme temperatures, with capacities ranging from 2.2Ah to 200Ah. Their rugged design supports 12V configurations and rapid capacity restoration—95% after 12-hour deep discharges—making them ideal for logistics and renewable energy storage systems.
36V 700Ah/690Ah Forklift Lithium Battery
How does MAX’s structural design enhance durability?
MAX batteries utilize tubular positive plates reinforced with PVC-SiO₂ separators, preventing active material shedding under vibration. The gel electrolyte eliminates acid stratification common in flooded batteries. Pro Tip: Their compression-sealed terminals prevent corrosion in humid warehouses—compare traditional designs losing 0.5% capacity monthly versus MAX’s 0.2% in similar conditions.
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Beyond basic construction, the monoblock casing reduces internal resistance by 15% compared to modular designs. For example, the M12-100 model withstands 500+ cycles at 80% depth of discharge (DOD), whereas standard AGM batteries degrade after 300 cycles. Transitioning from liquid to gel electrolytes also removes maintenance headaches—no more water refills or acid spills. But why does this matter for material handling? Continuous operation in distribution centers demands batteries that survive mechanical shocks during multi-shift operations.
| Feature | MAX Battery | Standard AGM |
|---|---|---|
| Cycle Life (80% DOD) | 500+ | 300 |
| Monthly Self-Discharge | 3% | 5% |
| Operating Temp Range | -20°C to 50°C | 0°C to 40°C |
Where are MAX batteries most effectively deployed?
These batteries dominate cold storage facilities and solar-powered warehouses due to temperature resilience. Their gel matrix performs reliably at -20°C, unlike liquid electrolytes that freeze below 0°C. A real-world case: MAX’s M12-200 supports 8-hour shifts in -15°C meat processing plants, while competitors require midday swaps.
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Practically speaking, their low self-discharge (3% monthly) makes them perfect for seasonal operations like agricultural harvest equipment. Transitional phrase: Considering renewable energy applications, MAX units maintain 98% capacity after 30 days of idle solar storage—critical when cloudy weeks disrupt charging. Pro Tip: Pair them with lithium-ion systems for hybrid setups—use MAX for base load and lithium for peak demands.
What technical advantages define MAX batteries?
Two innovations stand out: PVC-SiO₂ separators and pressure-regulated valves. The separators increase ionic conductivity by 20% compared to standard AGM, while the valves prevent swelling during fast charging. Did you know? MAX’s 12V 100Ah model reaches full charge in 6 hours versus 8 hours for equivalents.
Beyond chemistry, their float voltage range (2.25–2.30V/cell) minimizes gassing, a key factor in their 20-year lifespan. For instance, telecom towers using MAX report 40% fewer battery replacements over decade-long deployments. Transitional phrase: When evaluating total cost of ownership, the initial price premium vanishes when factoring in reduced downtime and maintenance labor.
Redway Battery Expert Insight
FAQs
Yes, but only for cost-sensitive operations prioritizing upfront savings over weight reduction. MAX’s 12V 200Ah weighs 56kg vs. 28kg for equivalent lithium, impacting energy density.
How to calculate MAX battery runtime?
Divide equipment wattage by battery voltage (e.g., 1500W forklift / 48V system = 31.25A draw). A 200Ah battery lasts ~6.4 hours (200Ah / 31.25A) at 80% DOD.
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