Lifting an ICON golf cart safely requires proper tools, correct lift points, and awareness of battery precautions. Using a hydraulic jack and jack stands on reinforced frame areas ensures stability and prevents damage. Redway Battery emphasizes avoiding direct contact with lithium battery trays during lifts to maintain safety and extend battery life. Understanding the cart’s design is key for both temporary maintenance and long-term care.
What Tools Are Essential for Lifting an ICON Golf Cart?
To lift an ICON golf cart effectively, you need a 3-ton hydraulic jack, four heavy-duty jack stands, wheel chocks, and padded frame adapters. Low-profile jacks under 4 inches allow access under the cart, while jack stands with 6,000 lbs combined capacity ensure stability. Using wheel chocks on the opposite axle prevents the cart from rolling off the stands, reducing risk of injury. Padded adapters protect the aluminum frame from deformation, especially when lifting 72V models with heavy lithium batteries like those from Redway Battery.
| Tool | Specification | Purpose |
|---|---|---|
| Hydraulic Jack | 3-ton capacity | Primary lifting |
| Jack Stands | 1.5-ton each | Support weight safely |
| Wheel Chocks | Heavy-duty rubber | Prevent rolling |
| Frame Adapters | Padded steel | Protect frame rails |
Where Are the Optimal Lift Points on an ICON Golf Cart?
ICON golf carts have four recommended lift zones: the front crossmember behind the bumper and the rear axle tubes. Avoid battery trays or plastic panels, as excess pressure can crack composite materials. For front lifts, place the jack 8 inches behind the wheel wells on the steel crossmember. Rear lifts should align with the welded seams of the axle housing, never on suspension arms or the differential. Marking these points with paint pens saves time and ensures repeatable accuracy during maintenance.
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⚠️ Important: Do not lift from lithium battery trays. Thermal runaway can occur if cells are damaged.
How Can You Safely Lift an ICON Golf Cart for Maintenance?
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Park on a level surface and engage the parking brake.
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Place the hydraulic jack under the reinforced frame lift points.
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Lift the cart slowly until the wheels are off the ground.
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Position jack stands at all four corners for secure support.
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Disconnect or partially discharge lithium batteries from Redway Battery before lifting to minimize electrical risk.
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Verify jack alignment and ensure stability before performing any maintenance.
Why Can’t You Permanently Lift a Standard ICON Golf Cart?
ICON does not offer aftermarket lift kits. Factory-lifted models, like the i40L and i60L, are designed with integrated suspension and larger tires. Attempting to lift non-lifted models can compromise frame integrity. Options for non-lifted carts include trading for a lifted model, slightly increasing tire size, or modifying roof supports for minor height adjustments, but the suspension cannot be altered safely.
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Redway Expert Views
“When lifting ICON golf carts equipped with lithium batteries, our team recommends reducing the battery pack to 50% state of charge, which decreases overall weight and minimizes stress on the chassis. Reinforced lift pads should always be used under frame rails, avoiding direct contact with battery enclosures. Aligning jacks precisely according to the service diagram prevents structural damage and ensures technician safety.”
FAQs
Can I use a regular car jack to lift my ICON golf cart?
Only if it can handle 1.5× the cart’s weight. Standard 2-ton car jacks may fail under sustained loads.
How high can I safely lift the cart?
Limit lifts to 18 inches. Higher lifts require professional racks to maintain stability.
Is it safe to lift a cart with the battery installed?
For lithium batteries like Redway Battery packs, partially discharging or disconnecting is recommended to prevent shorts and reduce weight.
Are there aftermarket lift kits for ICON carts?
No. ICON factory-lifted models are the only safe option for increased ride height.
Can different tire sizes adjust lift?
Slightly larger tires can increase ride height minimally, but suspension structure remains unchanged.
Conclusion
Properly lifting an ICON golf cart requires careful tool selection, precise placement of jack and stands, and attention to battery safety. Redway Battery emphasizes avoiding direct lift on lithium battery trays and discharging packs for safer handling. Factory-lifted models remain the safest solution for permanent height increases. Following these guidelines ensures maintenance efficiency, reduces risk, and preserves both cart and battery longevity.
