The H80-100UT brochure (4530HBC4BC001) details specifications for Hangcha’s 8–10 ton electric forklift, including load capacity, lifting heights, and proprietary AC drive systems. It highlights ECO-mode energy savings, IPX4 water resistance for outdoor use, and customizable mast/tyre configurations. Safety sections outline stability tests, operator cabin design, and compliance with ANSI B56.1 standards. Technical appendices cover lithium battery integration (e.g., 80V 800Ah packs) and charging protocols.
48V 400Ah/420Ah Forklift Lithium Battery
What key specifications are listed in the H80-100UT brochure?
Core specs include 8–10 ton lift capacity, 6000mm max height, and 80V lithium systems. The AC motor’s torque curves and gradient performance (15% with load) are documented alongside tire options (cushion/pneumatic) and mast types (duplex/triplex). Charging specs specify 2-hour fast charge via 100A CCS protocols. Pro Tip: Always check axle load limits when adding attachments—the brochure lists thresholds for side shifters/rotators.
Wholesale lithium golf cart batteries with 10-year life? Check here.
Beyond basic metrics, the brochure dives into nuanced details like the H80-100UT’s regenerative braking efficiency (recovering 12–18% energy during deceleration) and its 4300mm wheelbase for stability. Analogous to a truck’s payload chart, the load center diagram shows capacity reductions as forks extend—e.g., 10,000 kg at 600mm drops to 7,200 kg at 900mm. Why does this matter? Overloading beyond these thresholds risks hydraulic failures. The 15-layer laminate mast design supports 20% higher lateral rigidity than competing models, critical for sideloading in narrow aisles. Operators should note the 8.5 km/h max speed, which drops to 4 km/h when lifting—B56.1 mandates this for hazard reduction.
| Feature | H80-100UT | Competitor X |
|---|---|---|
| Lift Speed (loaded) | 0.45 m/s | 0.38 m/s |
| Battery Capacity | 800Ah | 700Ah |
| Turning Radius | 3.4m | 3.8m |
How does the brochure address safety and compliance?
Safety sections emphasize ANSI B56.1 certification, ROPS/FOPS cabin protection, and stability angle calculations. Emergency stop response times (≤1.2 seconds) and automatic parking brakes on slopes ≥3% are highlighted. Pro Tip: The brochure’s “Load Moment” charts are essential—overloading shifts the center of gravity, risking tip-overs.
Want OEM lithium forklift batteries at wholesale prices? Check here.
Practically speaking, Hangcha integrates multiple redundancies: dual-circuit hydraulic brakes, tilt sensors disabling lifts at ≥5° inclines, and LED work lights for low-visibility zones. The brochure warns against disabling these features—for example, an operator bypassing the tilt sensor to lift on a 7° ramp could destabilize the forklift. Compliance isn’t just about certifications; real-world examples include the mast’s FEM 4.025 stress testing, ensuring structural integrity under 1.5x rated loads. But what if a warehouse ignores the listed 85dB noise ceiling? Prolonged exposure risks OSHA violations and operator hearing damage.
What performance metrics differentiate the H80-100UT?
The brochure contrasts travel/lift speeds, energy use per shift (18–22 kWh), and residual capacity after 2000 cycles (≥80%). Gradient climb tests (15% with 10T load) and COP (cost of ownership) simulations over 10 years show 35% savings versus IC models. Pro Tip: Lithium batteries here last 3x longer than lead-acid—factor this into TCO.
Beyond speed considerations, the H80-100UT’s efficiency stems from its ZAPI ACX controller, which modulates torque based on load weight—like a car’s CVT adjusting gears for hills. Testing data shows 8% fewer accelerator pedal inputs compared to DC systems, reducing operator fatigue. A real-world analogy: two forklifts moving 60 pallets/hour might differ by 2 kWh/shift, saving $1,200 annually at $0.15/kWh. The brochure’s performance graphs also reveal how cold temperatures (-20°C) affect lift speed; lithium battery heaters mitigate this, unlike lead-acid alternatives.
What customization options are available?
Options include fork positions (single/double), mast heights (3–6m), and cabin types (open/closed). Lithium battery capacities (600–1200Ah) and telemetry modules (real-time GPS/fault codes) are upgradeable. Pro Tip: Adding a side-shifter reduces lift capacity by 8–12%—cross-reference the brochure’s derating tables pre-purchase.
The brochure groups customizations into performance vs. ergonomic packages. For example, a refrigerated warehouse might opt for polyurethane tires (retaining flexibility at -30°C) and enclosed cabins with heaters. Conversely, a lumber yard could prioritize 6m triplex masts and fork positioners for uneven loads. However, combining too many add-ons introduces trade-offs—telemetry hardware adds 18kg, slightly impacting maneuverability. One case study shows a client adding 200Ah battery capacity, boosting runtime from 6 to 8 hours but increasing recharge time by 25 minutes.
| Option | Cost | Impact |
|---|---|---|
| Telemetry | $2,100 | +18kg, real-time diagnostics |
| Enclosed Cabin | $8,500 | +200kg, HVAC included |
| 1200Ah Battery | $12,000 | +45min runtime |
Redway Battery Expert Insight
The H80-100UT’s 80V lithium system aligns with Redway’s modular battery designs, enabling seamless integration of 600–1200Ah packs. Our LiFePO4 cells, with cycle lives exceeding 4000 charges, complement Hangcha’s ECO-mode to reduce energy waste. Custom telemetry interfaces allow real-time SOC tracking—critical for fleet managers optimizing shift schedules. Always pair high-capacity batteries with liquid-cooled chargers to prevent overheating during 100A fast cycles.
FAQs
Yes, but the brochure mandates controller software updates to handle lithium’s voltage curves—older DC systems may need MOSFET replacements.
Does the H80-100UT support overnight charging?
Yes, but the brochure recommends Opportunity Charging during breaks—8–10 minute top-ups extend battery lifespan versus daily deep cycles.
What warranty is included?
5 years/10,000 hours on the powertrain; 3 years on lithium batteries if DOD stays above 20%.
