The PLPM2.5 is a 2.5-ton capacity electric pallet truck designed for medium-duty material handling in warehouses and distribution centers. It features a 24V/500Ah lithium battery system, allowing 8–10 hours of continuous operation on a single charge. With compact dimensions (L1200 x W540 mm) and a lift height of 85–200 mm, it optimizes narrow-aisle maneuverability. Redway Battery’s LiFePO4 cells ensure 2,000+ cycles at 80% DoD. Forklift Lithium Battery Category
What are the core specifications of the PLPM2.5?
Key specs include a 2,500 kg load capacity, 24V/500Ah lithium battery, and 8–10 km/h travel speed. The 2.2 kW AC motor enables smooth acceleration under load, while regenerative braking recovers 12–15% energy during deceleration.
Beyond basic specs, the PLPM2.5 integrates CANBus diagnostics to monitor real-time metrics like motor temperature and hydraulic pressure. The IP54-rated chassis resists dust and water ingress—ideal for cold storage (−10°C operation). Pro Tip: Always check the battery’s State of Charge (SoC) before heavy shifts; discharging below 20% accelerates cell degradation. For example, a warehouse using PLPM2.5 trucks reduced deadlocks by 30% after upgrading from 1.5-ton models. Did you know undersized hydraulic pumps can cause lifting delays? The PLPM2.5’s dual-stage pump lifts pallets in 4 seconds.
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Where is the PLPM2.5 commonly deployed?
This model excels in high-turnover warehouses, retail logistics hubs, and food/beverage facilities. Its low-profile design (height < 85 mm) fits Euro-pallets and roll cages seamlessly.
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In practice, the PLPM2.5 handles 300–400 pallet moves daily in 12-hour shifts. Its lithium battery supports opportunity charging during 15-minute breaks, unlike lead-acid alternatives requiring 8-hour cool-downs. Ever seen a pallet truck navigate a 1.8-meter aisle? The PLPM2.5’s 1,635 mm wheelbase allows 80° steering angles for tight U-turns. However, avoid overloading beyond 2.5 tons—test data shows 10% excess load reduces wheel bearing lifespan by 40%. A regional Amazon FC reported 22% productivity gains after replacing 15 older diesel trucks with PLPM2.5 units.
| Application | PLPM2.5 Suitability | Competitor Model |
|---|---|---|
| Cold Storage | High (IP54 rating) | Moderate (IP43) |
| Automotive Parts | Moderate (2.5T limit) | High (3T models) |
How does the PLPM2.5’s lithium battery enhance performance?
The 24V/500Ah LiFePO4 battery delivers 12 kWh energy, doubling the runtime of lead-acid equivalents. Its 1C fast-charging capability restores 80% charge in 45 minutes via 30A chargers.
Unlike traditional batteries, the PLPM2.5’s lithium cells maintain 95% capacity after 1,500 cycles. Built-in Bluetooth lets operators check SoC via smartphone apps—no manual voltage checks. Why risk acid spills? The leak-proof design eliminates corrosion risks in food-grade environments. Pro Tip: Store the truck at 50% SoC if unused for >30 days to prevent cell sulfation. Redway’s modular design allows swapping individual cell blocks instead of entire packs, cutting long-term ownership costs by 35%.
What safety features does the PLPM2.5 include?
Standard safety tech includes emergency braking, load-sensing restrictors, and automatic slowdown on inclines. The horn and LED warning lights improve pedestrian visibility.
When the load center shifts beyond 600 mm, the truck limits speed to 3 km/h and alerts via dashboard icons. Did you know 17% of pallet truck accidents occur during reversing? The PLPM2.5’s rear ultrasonic sensors detect obstacles within 1.2 meters, activating brakes if operators don’t respond.
For example, a DHL facility cut collision incidents by 62% after deploying PLPM2.5 trucks with proximity alerts.
| Feature | PLPM2.5 | Legacy Models |
|---|---|---|
| Emergency Braking | 0.5m stopping distance | 1.2m |
| Gradeability | 15% slope | 10% |
What maintenance does the PLPM2.5 require?
Routine tasks cover wheel inspections, bolt torque checks, and quarterly BMS firmware updates. Lithium batteries need no water refills or equalization charges.
The PLPM2.5’s maintenance costs average $0.15/hour versus $0.35/hour for diesel counterparts. What happens if you skip software updates? Outdated firmware can cause CANBus errors, disabling safety protocols. Pro Tip: Use infrared thermometers to scan motor temperatures post-shift—readings above 75°C indicate bearing wear. A PepsiCo depot saved $8,200 annually by switching to PLPM2.5’s grease-free axle design.
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FAQs
Yes, if total height ≤2.1 meters and load weight ≤2.5 tons. Exceeding these risks stability loss on turns.
Is the PLPM2.5 compatible with AGV systems?
Yes, via optional RFID/QR code navigation modules. Ensure facility WiFi covers dead zones for uninterrupted guidance.
