OEM Hyster forklift batteries are primarily manufactured by specialized industrial battery producers meeting strict voltage and capacity specifications for HYSTER’s electric material handling equipment. Leading OEM suppliers include HAWKER (producing DIN-standard 48V/72V traction batteries like 6PzS560 and 6PzS840 series) and VSH/VCH-series producers compliant with HYSTER’s power requirements from 36V to 80V systems. These manufacturers utilize tubular plate technology with polypropylene containers for durability in warehouse operations.
What technical standards define HYSTER OEM batteries?
HYSTER OEM batteries adhere to DIN/EN 60254 standards with IP54 protection, featuring reinforced grids and automatic watering systems. Typical configurations span 36V-80V systems (e.g., 4PZS500 for 1.5T trucks) with capacity ranges from 500Ah to 840Ah.
Electric forklift batteries for HYSTER equipment require precise voltage matching – a 48V system like the 6PzS840 model uses 24x2V cells arranged in series. Pro Tip: Always verify the PzS designation (e.g., 5PzS700L indicates five cells per monoblock) for proper compartment fitment. For instance, HYSTER’s R2.5 reach trucks use 48V/840Ah batteries delivering 40.3kWh – enough for 8-hour shifts. Transitionally, when upgrading fleets, consider newer LiFePO4 alternatives offering 2,000+ cycles versus traditional lead-acid’s 1,200 cycles.
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How do HYSTER battery specifications vary by forklift class?
Battery capacities scale with equipment class: 1.5-3T forklifts use 36V-48V (4PZS500 to 6PzS560), while 5-8T models require 72V-80V systems like 5PzB500.
Counterbalance trucks typically demand higher discharge rates – a 3T HYSTER lift needs batteries with 500A+ surge current. Compare these typical configurations:
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| Forklift Class | Voltage | Capacity |
|---|---|---|
| 1.5T Electric | 36V | 500Ah |
| 3T Reach Truck | 48V | 840Ah |
| 5T Container Handler | 80V | 1200Ah |
Practically speaking, warehouse managers should note that every 0.5T capacity increase adds ~15% battery weight – a 72V/500Ah battery weighs approximately 1,200kg. Transitioning between applications? Remember that multidirectional trucks require flatter battery profiles than standard counterbalance models.
Redway Battery Expert Insight
FAQs
Yes, but only with matching voltage/tray dimensions – mismatched BMS communication protocols may trigger fault codes.
How often should OEM HYSTER batteries be watered?
Every 10-15 cycles or weekly in heavy use – use deionized water only to prevent mineral buildup.
How Much Does a Forklift Battery Weigh?
